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The plastic injection moulding process produces large numbers of parts of high quality with great accuracy, very quickly. Plastic material in the form of granules is melted until soft enough to be injected under pressure to fill a mould. The result is that the shape is exactly copied. Once the plastic moulding has cooled sufficiently to harden the injection mould opens releasing the part. The whole injection moulding process then repeats. CLOSE MOULD CLAMPING – the moving and fixed platens of the injection moulding machine hold the mould tool together under pressure. INJECT MOLTEN PLASTIC INJECTION – the molten plastic that has been melted from pellet form in the barrel of the moulding machine is injected under pressure into the mould. HOLD MOULD CLOSED DWELLING – after the molten plastic has been injected into the mould, the pressure is applied to ensure all cavities are filled. COOLING – the plastic parts are then allowed to solidify in the mould. OPEN MOULD &...

Alloy steel can be used in a wide variety of applications because there are so many different combinations of alloying elements that achieve different properties. With such a wide variety of alloying elements and combinations, choosing an alloy steel grade can be difficult. This article will explain some considerations when choosing an alloy steel for your next project. 7 things you should consider when choosing an alloy steel grade include: Does it need to have good formability? Does it need to be welded? Does it need to be machined? Does it need to have corrosion resistance? Does it need to be heat treated? What strengths are required? What are the typical applications? Does the alloy steel need to have good formability? Some elements, such as chromium and boron, increase the steel’s hardenability. Since most alloy steels are able to be hardened, forming is typically done in the annealed state of the material. Alloy steels that are annealed and have lower amou...

Many industries place strict requirements on the acceptable level of surface defects and imperfections that may appear on a plastic molded part. Such conditions often apply to critical components for the medical and pharmaceutical industries as well as for the manufacturers of lenses and other optical devices. However, for aesthetic reasons, many other consumer goods have similar restrictions. After all, any defect that appears on the surface of the mold steel is likely to be replicated onto the molded part. Problems associated with the texturing or polishability of a mold cavity can often be traced back to the mold steelmaking process. The material properties that have shown the greatest influence on obtaining a good surface finish are the microcleanliness level, the severity of chemical segregation and the appearance of primary carbides. The mold steel's chemical composition along with the manufacturing techniques used during its production, will determine its ability to p...

What is Injection Molding: Injection Molding is a manufacturing process for producing parts in large volume. It is most typically used in mass-production processes where the same part is being created thousands or even millions of times in succession. Why Use Injection Molding: The principal advantage of injection molding is the ability to scale production en masse. Once the initial costs have been paid the price per unit during injection molded manufacturing is extremely low. The price also tends to drop drastically as more parts are produced. Other advantages include the following: Injection Molding produces low scrap rates relative to traditional manufacturing processes like CNC machining which cut away substantial percentages of an original plastic block or sheet. This however can be a negative relative to additive manufacturing processes like 3D printing that have even lower scrap rates. Note: waste plastic from injection molding manufacturing typically comes consistent...