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Showing posts with the label mold steel

7 THINGS TO CONSIDER WHEN CHOOSING AN ALLOY STEEL GRADE

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Alloy steel can be used in a wide variety of applications because there are so many different combinations of alloying elements that achieve different properties. With such a wide variety of alloying elements and combinations, choosing an alloy steel grade can be difficult. This article will explain some considerations when choosing an alloy steel for your next project. 7 things you should consider when choosing an alloy steel grade include: Does it need to have good formability? Does it need to be welded? Does it need to be machined? Does it need to have corrosion resistance? Does it need to be heat treated? What strengths are required? What are the typical applications? Does the alloy steel need to have good formability? Some elements, such as chromium and boron, increase the steel’s hardenability. Since most alloy steels are able to be hardened, forming is typically done in the annealed state of the material. Alloy steels that are annealed and have lower amou...

What Do YOU Know About Mold Steel Quality?

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Many industries place strict requirements on the acceptable level of surface defects and imperfections that may appear on a plastic molded part. Such conditions often apply to critical components for the medical and pharmaceutical industries as well as for the manufacturers of lenses and other optical devices. However, for aesthetic reasons, many other consumer goods have similar restrictions. After all, any defect that appears on the surface of the mold steel is likely to be replicated onto the molded part. Problems associated with the texturing or polishability of a mold cavity can often be traced back to the mold steelmaking process. The material properties that have shown the greatest influence on obtaining a good surface finish are the microcleanliness level, the severity of chemical segregation and the appearance of primary carbides. The mold steel's chemical composition along with the manufacturing techniques used during its production, will determine its ability to p...

Everything You Need To Know About Injection Molding

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What is Injection Molding: Injection Molding is a manufacturing process for producing parts in large volume. It is most typically used in mass-production processes where the same part is being created thousands or even millions of times in succession. Why Use Injection Molding: The principal advantage of injection molding is the ability to scale production en masse. Once the initial costs have been paid the price per unit during injection molded manufacturing is extremely low. The price also tends to drop drastically as more parts are produced. Other advantages include the following: Injection Molding produces low scrap rates relative to traditional manufacturing processes like CNC machining which cut away substantial percentages of an original plastic block or sheet. This however can be a negative relative to additive manufacturing processes like 3D printing that have even lower scrap rates. Note: waste plastic from injection molding manufacturing typically comes consistent...

Elements in Tool Steel

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In this article, we would like to discuss the elements that make up tool & high speed steels. What do these elements do to provide the mechanical and physical properties we need for our applications? The most common elements are the following: CARBON (C): this is the most basic alloying element which enables steel to harden. Carbon combines with the other elements to form hard, wear-resistant carbides. MANGANESE (Mn): controls hardenability in alloy cold work steels. SILICON (Si): improves toughness in the shock resisting steels group. Added to hot work steels to raise critical points and reduce scaling tendencies. Added to O-6 & A-10 to form graphite. CHROMIUM (Cr): controls hardenability and is added for abrasion resistance and hot hardness. TUNGSTEN (W): provides red hardness and hard wear resistant carbides that are harder than chrome and iron carbides. Also used to improve hardenability in tool & high speed steels. Combines very well with molybdenu...

5 COMMON ALLOYING ELEMENTS

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Alloying elements are used to alter the mechanical and chemical properties of steel to give them advantages over standard  carbon steel . While there are many alloying elements used to achieve various enhanced properties, certain elements are much more common than others. These are 5 common alloying elements: 1. Chromium Chromium Chromium added to carbon steel in percentages usually greater than 11% creates stainless steel. At this percentage and greater, the corrosion resistance of a steel vastly increases and oxidation of the iron is prevented in many conditions. The iron does not oxidize because the chromium will oxidize first and form a protective layer over the steel. Chromium also helps to improve mechanical properties, even in smaller amounts. It will increase the steel’s strength, hardness, and ability to be heat treated. Common steels with high amounts of chromium include grades 439, 309, 2205 stainless steels. Grade D2 tool steel also has significant...

P20 Steel Plate | 1.2311 | 3Cr2Mo | Plastic Mold Tool Steel

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What is  P20  Steel ? AISI  P20 Steel Plate  Material is a versatile, low-alloy  tool steel  that is characterized by good toughness at moderate strength levels. The special purpose mold steel P20 steel plate is commonly used for plastic injection mold cavities and tooling and for die casting dies for zinc. P20 mold steel plate material is typically sold in the pre-hardened condition at a hardness of approximately 300 HBW. P20 tool steel differs from area to area in the different countries.Europeans generally use the DIN spec- DIN EN ISO 4957 standard materials (1.2311 and 1.2312), while in Japan steel industry standard, PX5 is the new standard P20. And the Americas Countries, Grade steel  P20  is the most and wide used steel grade material. In China, 3CrM2Mo is the P20 steel grade equivalent, which is in the standard GB/T 1299 tool steel specification. AISI P20 tool steels are nitrided or carburized. These P20 mold steel materials stee...

H13 Tool Steel | 1.2344 | X40CrMoV5-1 | SKD61 Hot Work Steel

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H13 Tool Steel  is chromium hot work tool steels which are widely used in hot and cold work tooling applications.  H13   tool steel is classified as group H steels by the AISI classification system. This series of steels start from H1 to H19. AISI H-13 tool steel is characterized by: Good resistance to abrasion at both low and high temperatures High level of toughness and ductility Uniform and high level of machinability and polishability Good high-temperature strength and resistance to thermal fatigue Excellent through-hardening properties Very limited distortion during hardening In steel H13, the molybdenum and vanadium act as strengthening agents. The chromium content assists die steel H-13 to resist softening when used at high temperatures. H-13 die steels offers an excellent combination of shock and abrasion resistance, and possesses good red hardness. It is capable of withstanding rapid cooling and resists premature heat checking. Tool Steel H13 has goo...